GARTHWILSON wrote:
For a silicon IC not being run hot, nor being in a harmful environment like the radiation spacecraft have to tolerate, I'm not aware of any damage time will do by itself. For rubber belts and wheels like tape recorders use, sure, they rot. For strings like tuning dials on old radios used, perhaps. For adhesives, sure. Some types of capacitors can deteriorate with age. But not silicon semiconductors, AFAIK.
Well, actually I do know a lot about what can happen since I work with Silicon R&D in a cleanroom. Some time ago I did a decapping of an old 6560 which had an early date code. Those were probably more prone to what we call "catastrophic failure" in life-time testing terminology (in which something burns off), but before you get to that failure mode, things can change.
A specific thing with the early 6560 (which was made in the same lab as the 6502) is that it had very thick dielectric (which also act as a passivation/protection). There was also a presentation somewhere that said MOS had problems with too high doping of some layer (might have been poly-Silicon or unintended doping of the dielectric) in the start, but I don't know the details. Analyzing such is (on an old 6502) is not impossible, but expensive and difficult. Anyway, if they had some process that was less than optimal, it would be possible that this could lead to diffusion effects during usage. E.g. wrong doping level can give higher resistance which leads to local heating (usually in contacts), that then leads to metal migration and (eventually) failure. For a hot component this would progress faster, while for a normal (not so hot) component it would take longer time. In todays components one always have diffusion barriers, and although they may have had them in 1980, they were probably not that advanced.