Mike:
In Circuit Cellar, I found several PCB houses. Here's my report...
The My6502 board is 7.5"x6.5" (roughly 48 sq-in) double-sided with 991 holes (667 pads, 324 vias). This results in a hole density of 20.5 holes/sq-in. Standard 0.062" FR-4 laminate with 0.5 oz copper.
House#1: PCB Express (
http://www.pcbexpress.com/) has been around since 1972 and are located in Portland, OR. They have an "express" service which takes common CAD output files (Gerber and Excellon drill files) and produces boards. With the express (read-no frills) service, My6502 would cost $166 for two boards. For a version of the board with legends and masks and a conformal coating, the price is $322. This is 3-day service and *no* verification or testing. Data is transferred in ZIP files by FTP. Max board size is 9x12.
House#2: AP Circuits (
http://www.apcircuits.com/). Opened in 1988. Cost for the same board is $109 for the "Proto 1" service. The drill upcharge is $9 per drill over standard sizes. The "Proto 2" service includes masks and conformal coatings and has a 15-day lead time. Pricing is too hard for me to figure out without doing serious math. Max board size is 11x13.
House#3: Smth Circuits (
http://www.smthcircuits.bc.ca/). For full service (5-day lead time), a 6"x8" board with legend and conformal coating is $110 for two boards. Prices go up for faster service. There are no drill size restrictions, only on number of tool changes. Max board size is 11x13.
House#4: Bay Area Circuits (
http://www.bacircuits.com/). Been around since 1975. Who knows, maybe Apple used them
. Anyway, their proto price is $295 + $20 S/H. Same day service. No drill restrictions. Max board size is 11x13.
Hope this research helps. If anyone has any other board shop recommendations, lets hear them.
> Rich Cini/WUGNET> ClubWin!/CW1> MCP Windows 95/Windows Networking> Collector of "classic" computers>
http://highgate.comm.sfu.ca/~rcini/classiccmp/
_________________
Rich Cini
Build Master and maintainer of the Altair32 Emulation project
http://cini.classiccmp.orghttp://altair32.classiccmp.org