6502.org Forum  Projects  Code  Documents  Tools  Forum
It is currently Sun Nov 24, 2024 6:56 am

All times are UTC




Post new topic Reply to topic  [ 35 posts ]  Go to page 1, 2, 3  Next
Author Message
PostPosted: Tue May 16, 2017 8:26 pm 
Offline

Joined: Wed Nov 18, 2015 8:36 am
Posts: 102
Location: UK
Hi All, have been busy for a while so not been doing much until recently.

However I've just spent 3 evenings scratching my head over random issues which looked like software but I was convinced was hardware. I checked the EEPROM and RAM over and again, but finally this evening decided to swap out the 6502 with a fresh one. It worked! So then I decide to solder a bypass capacitor to this one, plug it back in and find exactly the same weird problems! So I swap that one out for yet another fresh 6502 and my system is working again.

I'm not going to try and put a bypass cap on this one - I think I might have heat damaged the previous one. I have no idea what happened to the original, but I am not the most careful when it comes to anti-static and have even shorted the board before! However, I must have been lucky not to have any damage to the '02?

I always thought the damage would be obvious - e.g. random issues. However I could count the number of cursor flashes was always the same before the system froze - hence why I was convinced that this was software initially.

Has anyone else blown their '02 - not catastrophically, enough so it seems to work but starts giving odd behaviour making it look like a software or peripheral chip issue?

Anyway, lesson learned for me! :roll:


Top
 Profile  
Reply with quote  
PostPosted: Tue May 16, 2017 8:59 pm 
Offline
User avatar

Joined: Fri Aug 30, 2002 1:09 am
Posts: 8546
Location: Southern California
Quote:
but I am not the most careful when it comes to anti-static

That could be it.

Part of my job in about 1985 was to do infrared thermal scanning of RF power transistors in operation under maximum-stress loads and to check for voids under the die where heat was not getting transferred into the substrate as it should. The die was uncovered, just exposed to the air while operating. In the worst case, I saw a transistor actually operating (not just in storage or getting soldered or brazed) with junction temperatures of over 350°C, or 660°F. Granted, it probably would not have lasted even a half hour doing that, but it did not destroy it immediately. (The whole thing was about the size of one of my fingernails, and it was dissipating about 350 watts. (The heat sink had water running through it for cooling.)

When you solder an IC by hand, one pin at a time will get that hot, but most of the leadframe and the body of the IC will be absorbing most of the heat, and the die won't get anywhere near that hot, let alone while operating like what I observed with the IR microscope. You don't have anything to worry about there. As for hours, I've been using the same WDC processor on my workbench computer for probably 20 years. BDD has told how many thousands of hours he has run his POC computer without re-booting.

Just take care with the static handling and absolute maximums given in the data sheet regarding voltages and so on, and you'll find these things are completely reliable, not delicate at all.

_________________
http://WilsonMinesCo.com/ lots of 6502 resources
The "second front page" is http://wilsonminesco.com/links.html .
What's an additional VIA among friends, anyhow?


Top
 Profile  
Reply with quote  
PostPosted: Tue May 16, 2017 9:51 pm 
Offline
User avatar

Joined: Thu May 28, 2009 9:46 pm
Posts: 8514
Location: Midwestern USA
dolomiah wrote:
However I've just spent 3 evenings scratching my head over random issues which looked like software but I was convinced was hardware. I checked the EEPROM and RAM over and again, but finally this evening decided to swap out the 6502 with a fresh one. It worked! So then I decide to solder a bypass capacitor to this one, plug it back in and find exactly the same weird problems! So I swap that one out for yet another fresh 6502 and my system is working again.

My experience with defective ICs has been extremely limited, despite have worked with them for close to 50 years. Almost always, defects are actually damage caused by ESD (most common) or operation at excessive voltage, not soldering. As Garth pointed out, devices can tolerate some amazingly high temperatures for short periods of time, even under bias. 450 degrees F is a typical reflow temperature in many production environments, so you know the device has to be able to withstand that.

When I built POC V1.1, I used an SOIC-24 version of the MAX238, as well as an SOJ-32 SRAM, both with 50 mil pin centers. I dragged-soldered these parts, which subjected them to considerable heat for about 12-15 seconds per side. Adding insult to injury, I then used desoldering braid to clean up my handiwork, adding more heat to an already hot part. Yet, I have experienced absolutely no problems with the computer, which has exhibited excellent stability. In fact, and as Garth pointed out, POC V1.1 ran 24/7 for over 300 straight days without being rebooted. That's nearly 8000 continuous operating hours.

Attachment:
File comment: 300+ Days of Uptime
300_days.jpg
300_days.jpg [ 353.52 KiB | Viewed 1870 times ]

There was a time when chip yields were poor and most manufacturers cheerfully admitted that some of what they sold would turn up defective. It is possible your 6502 was defective from the day it was manufactured and only a certain combination of operations uncovered the problems. However, the bad old days of low yields had pretty much subsided by the latter 1970s. So I think it is unlikely you got a device that was defective as produced.

As you admitted that your handling techniques aren't the most cautious, I'm inclined to say you accidentally zapped the 6502 at some point and the "wound" is now "festering." It isn't going to get better, no matter how many bypass capacitors you connect to it. Try to be more careful with the next one. :D I'm not obsessive about ESD handling precautions, but I am careful to ground myself before touching anything. I have never zapped anything.

_________________
x86?  We ain't got no x86.  We don't NEED no stinking x86!


Top
 Profile  
Reply with quote  
PostPosted: Wed May 17, 2017 5:24 am 
Offline
User avatar

Joined: Tue Nov 16, 2010 8:00 am
Posts: 2353
Location: Gouda, The Netherlands
Well, don't solder the cap on the 6502. Put it on your board instead.


Top
 Profile  
Reply with quote  
PostPosted: Wed May 17, 2017 8:42 am 
Offline

Joined: Wed Nov 18, 2015 8:36 am
Posts: 102
Location: UK
Thanks all. I too have had excellent reliability, same CPU for the past 2 years. Strange that I had a similar problem with 2 in a row, but perhaps have been unlucky.

Arlet, not sure I blew the CPU due to soldering but I will avoid as it seems to be working fine without the cap. Or should I put in some kind of cap else suffer other odd behaviour later on?


Top
 Profile  
Reply with quote  
PostPosted: Wed May 17, 2017 9:25 am 
Offline
User avatar

Joined: Tue Nov 16, 2010 8:00 am
Posts: 2353
Location: Gouda, The Netherlands
dolomiah wrote:
Arlet, not sure I blew the CPU due to soldering but I will avoid as it seems to be working fine without the cap. Or should I put in some kind of cap else suffer other odd behaviour later on?

Not sure, but why take the risk ?

If it's easy to put it on the board, I'd do it right now. If it's tricky, and you risk breaking something, then I'd wait until you see something odd.


Top
 Profile  
Reply with quote  
PostPosted: Wed May 17, 2017 1:18 pm 
Offline

Joined: Tue Nov 01, 2016 12:28 pm
Posts: 59
Am I reading that right, your soldering the bypass cap to the actual 6502 itsself?


Top
 Profile  
Reply with quote  
PostPosted: Wed May 17, 2017 2:04 pm 
Offline
User avatar

Joined: Wed Aug 17, 2005 12:07 am
Posts: 1250
Location: Soddy-Daisy, TN USA
EugeneNine wrote:
Am I reading that right, your soldering the bypass cap to the actual 6502 itsself?


I've seen examples where some IC's (not the 65C02) have the VCC and GND next to each other in the middle. Soldering a capacitor to the pins is about as good as you can get in that scenario.

Although, I can't bring myself to solder anything to a '02. Mainly because the VCC is in the worse possible place (IMHO).

_________________
Cat; the other white meat.


Top
 Profile  
Reply with quote  
PostPosted: Wed May 17, 2017 2:06 pm 
Offline
User avatar

Joined: Thu Dec 11, 2008 1:28 pm
Posts: 10986
Location: England
It may be as good as it gets, but it's certainly better than it needs to be. You'll almost always see commercial 6502 boards made with the bypass caps next to the chip, at one end or the other.


Top
 Profile  
Reply with quote  
PostPosted: Wed May 17, 2017 2:20 pm 
Offline
User avatar

Joined: Tue Nov 16, 2010 8:00 am
Posts: 2353
Location: Gouda, The Netherlands
BigEd wrote:
You'll almost always see commercial 6502 boards made with the bypass caps next to the chip, at one end or the other.

Indeed, look at old 6502 boards like C64, Beeb, PET, or anything else from that era. You'll see plenty of double sided boards, cramped with components, no ground planes, and caps near the ICs, but not in "ideal" locations.

Don't worry too much.


Top
 Profile  
Reply with quote  
PostPosted: Wed May 17, 2017 4:19 pm 
Offline

Joined: Tue Nov 01, 2016 12:28 pm
Posts: 59
I was referring to this statement from the original post.
Quote:
swap out the 6502 with a fresh one. It worked! So then I decide to solder a bypass capacitor to this one, plug it back in and find exactly the same weird problems


I was going to suggest soldering the bypass cap to the board rather than the chip to see if that helps lesson any damage he's doing to the ship.


Top
 Profile  
Reply with quote  
PostPosted: Thu May 18, 2017 5:57 am 
Offline
User avatar

Joined: Wed Mar 01, 2017 8:54 pm
Posts: 660
Location: North-Germany
Just out of curiosity:
- if you use one of the flakey one again - does the problems reappear?
- if you then (flakey cpu) cut off the cap (don't desolder, simply snip), does that change anything (more errors/less/different)?
- at what clock is your board running?

But be careful: discharge yourself and your tools and use condictive foam for your good cpu while it is replaced


Top
 Profile  
Reply with quote  
PostPosted: Thu May 18, 2017 12:50 pm 
Offline
User avatar

Joined: Mon Apr 23, 2012 12:28 am
Posts: 760
Location: Huntsville, AL
Also, check that your iron's AC outlet is wired correctly, otherwise your soldering iron tip may be a very high voltage probe.

_________________
Michael A.


Top
 Profile  
Reply with quote  
PostPosted: Thu May 18, 2017 1:10 pm 
Offline
User avatar

Joined: Tue Nov 16, 2010 8:00 am
Posts: 2353
Location: Gouda, The Netherlands
You could check with a multimeter between earth and probe tip (check both AC and DC settings).


Top
 Profile  
Reply with quote  
PostPosted: Fri May 19, 2017 12:12 am 
Offline

Joined: Sat Dec 13, 2003 3:37 pm
Posts: 1004
MichaelM wrote:
Also, check that your iron's AC outlet is wired correctly, otherwise your soldering iron tip may be a very high voltage probe.

Well that would be a ... wait for it... "rude shock", wouldn't it?


Top
 Profile  
Reply with quote  
Display posts from previous:  Sort by  
Post new topic Reply to topic  [ 35 posts ]  Go to page 1, 2, 3  Next

All times are UTC


Who is online

Users browsing this forum: Google [Bot] and 63 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

Search for:
Jump to: