It's a good question, when you consider the need for thousands of cut to length wires on a project like this!
I always take the path that includes as little outside help as possible, so yes, I roll my own wires. Here is how...
Tools Required- Side Cutters
- Knife
- Free time
A box of Cat-5 wiring. 500 feet will last you a while!I use Cat-5 wiring for all of my breadboard work, as it is economical, easy to shape, and solid core.
Cat-5 has 8 wires; 4 white, and 1 red, 1, green 1 blue, 1 brown. A good selection for bread boarding.
This size and type of wire is absolutely perfect for a breadboard. Much better than the fat wire kits.
You don't have to buy an entire box, but I wired 2 floors of my house and still have a lifetime supply.
Cutting the segments to the required length.When I do final breadboard wiring, I like all bus wiring to be the same length and color. I am fussy that way.
To plan the wiring, I measure the distance, including the bends along the way, and than add 1 inch to that.
Wires are cut from the box of Cat-5 into the required lengths, remembering that there are 8 wires per cut.
Trim the outside shield back about half an inch to pull the wires.To extract the 4 twisted pairs, I cut back on the outer shield to about half an inch using side cutters.
Exposing the 8 wires. There are 4 twisted pairs.You can then hold the end of the wire and pull the twisted pairs from the outer shield.
On a very long wire (over 12 inches), you may need to grasp the pairs with pliers when pulling them free.
The 4 twisted pairs pulled form the outer shield.You now have 4 sets of twisted pairs, each color includes a white wire.
These colors (red, green, blue & brown) are a good selection for bread boarding actually.
I typically use red and green for GND and VCC, blue for data, brown for control, and white for addresses.
Untwisting of the wiring pairs.To untwist the wiring pairs, hold the wire lightly with your thumb and finger, and then spin the wire.
This takes a bit of finesse, but once you have it down, you can untwist a long wire in seconds.
One odd thing I have noticed after doing computer wiring for many decades is that the twist differs for colors.
The brown and red pair always have a lesser twist than the blue and green pairs. Must be a reason!
Drag the wire over a round surface to make it straight.Ok, now you have a bunch of individual wires, but they are all wavy from being twisted together.
To make the wires straight again, drag them over a round surface like a pen, holding them tight as you pull.
This operation may take a few pulls, and if you bend the wire about 90 degrees around the pen, it helps.
Exposing the bare copper for the breadboard.To expose the bare copper wire for insertion into the breadboard, I just use a small pocket knife.
Roll the fire along the blade edge so that you are cutting about 1/4" of shielding away.
A knife that is somewhat dull is probably better until you get the finesse of not pushing too hard!
A quick roll of the wire to make a cut line will be enough to then pull the shield away with the blade edge.
After hundreds of feet of wire cut and stripped, I have yet to cut my thumb.
You could also try a wire stripping tool, but that would certainly take a lot more time.
1/4" is the perfect length of bare wire for the breadboard.Most breadboards are held to an aluminum backing plate with some double sided tape.
Some ultra cheapo boards may only have a sticker on the back and no grounding plane at all.
The 1/4" length of wire prevents "over reaching" beyond the wire clip and into the base of the board.
If you push the wire too far into the board, then you may actually poke through into the ground plane.
A wire too short will on the other hand, pop out of the board easily.
After stripping a few hundred ends, you get used to knowing what 1/4" looks like.
The perfect breadboard wire resting in its new home!Now you have an endless supply of wire that is absolutely perfect for bread boarding purposes.
This wire is thin, can be bent into shape, has a decent color spread, and is very cost effective.
The worst possible wire is stranded, hard to shape, and comes in an expensive pre-cut kit!
I also use this same wire for point-to-point perforated board circuit designs.
For neatly wrapping bus bundles, just use a 2 inch section of white wire and coil it around the bundle.
Sorry for the long winded answer, I though a few photos would be better than... "just cut up network wires"!
Cheers!
Radical Brad